I-Amulite Automatic AAC Block Production Line

Iyini i-AAC Block?

Umqondo Webhulokhi ye-AAC: I-AAC Block Isekelwe Ezintweni Ezisilayisi(Isihlabathi, Impukane Yomlotha, Izinto Eziqukethe I-silica Njll), Kanye Nezinto Ze-Calcareous(Ulime, Usimende) Njengezinto Eziyinhloko Zokuluhlaza, Ezixutshwe Ne-Agent-Entraining Agents(I-Aluminium Powder) ,Ngemva Kwenqubo I-Raw Materials Batching,Slurry Mixing,Ukuthulula,Pre-Curing,Cutting,Autoclave,Curing Process And Package Ukukhiqiza Imikhiqizo Eqediwe Ye-AAC Blocks;Kubizwa Nge-Aerated Concrete Ngoba Iqukethe Inani Elikhulu Le-Uniform kanye Nezimbotshana Ezincane Ngemuva. I-Aerated.

Ithini Inqubo Yokukhiqiza Imikhiqizo Ye-AAC Block?

1): Zonke Raw Materials Metering And Mixed Slurry;

2) :I-Slurry Ngena Kuhlelo Lokuthela, Ngemva Kokuxuba Bese Uthululela Ebhokisini Lesikhunta;

3) :Ngaphakathi kwe-Mold Box(I-Panel Reinforcement),Ngemva Kwezinga Lokushisa Elithile Nesikhathi Sangaphambi Kokwelapha;

4) :Ngemuva kokuthi Iphaneli Emanzi Ifinyelele Ebunzimeni Obuthile, Ibhokisi Lesikhunta Namaphaneli Azophakanyiswa Emshinini Wokusika Nge-Turnover Crane, Futhi I-turnover Crane Iqedela Umsebenzi Olandelayo:

4

6) :B :Iwukugxumela ku-Trolley Noma Uhlaka Lokusekela Ukusika Ukuvula Ngokugcwele Isikhunta;C:I-Took Off Mold Frame kanye Ne-Return Autoclave Side Plate Kuhlanganiswe Kabusha Ukwenza Ibhokisi Lesikhunta Ngemva Kokuhlanza,Fafaza Amafutha Futhi Kabu- Ukuthulula ;

7) :Futhi Umzimba Wephaneli Omanzi Usikwa Ngezinyathelo Eziyisithupha Emshinini Wokusika: 1:Okokuqala Usika Izinhlangothi Zombili Zomzimba Wephaneli Ngokuqondile;2:Bese Usika Ngobude Futhi Ngokuvundlile;

8) :Ekugcineni Usika Ngokuvundlile Noma Ukusika Ummese;

9) :I-Cut Panel Body Iphakanyiswa Kusuka Ku-Semi-Finished Product Crane Kanye Neplate Eliphansi Ku-Autoclave Trolley;

10) :Bese Kuhlanganiswa Ku-Autoclave Yezinga Lokushisa Eliphezulu Nokuphulukiswa Kokucindezela Okuphezulu;

11) :Ngemva Kokwelashwa Kwe-Autoclave Kahle, I-Trolley Izokhishwa Futhi Ishiye I-Autoclave;

12) :Imikhiqizo Eqediwe Ipakishwa Noma Ilayishwe Elolini NguCrane Wokusingatha Umkhiqizo Ophelile, Ipakishwe Kahle;

13) :I-Autoclave Curing Side Plate Iyabuyiselwa;

Mayelana Nesethulo Sezinto Ezisetshenziswa Kakhulu

Ukukhiqizwa Kwe-AAC Block Kucebile Ngezinto Ezingavuthiwe, Ikakhulukazi Ukusetshenziswa Komlotha Wempukane Njengezinto Ezingavuthiwe Ezingakwazi Kuphela Ngokuphelele Ukusebenzisa Ngokuphelele Izinsalela Zemfucumfucu Yezimboni, Ukwelapha Ukungcoliswa Kwemvelo, Futhi Akulimazi Ipulazi, Kodwa Futhi Dala Izinzuzo Ezinhle Zezenhlalo Nezomnotho, Ingabe Ithatha Indawo Ekahle Yezitini Zobumba Eziqinile Zendabuko.Imikhiqizo Enhle Ethembisayo Yodonga Yamukelwe Ngokunamandla NguHulumeni, Inkampani Yezindlu, Ithimba Lokwakha, Futhi Uhulumeni Wenze Inqubomgomo Yentela, Ukwesekwa Kwenqubomgomo Yokuvikela Imvelo, Singabona Amathuba Okuthuthuka Kwezimakethe Ezibanzi;

1. Fly Ash/Quartz Sand

I-Fly Ash/Quartz Sand Iwumthombo Oyinhloko Wokuklama Womkhiqizo We-AAC Block, Futhi Iwumthombo Oyinhloko Wezingxenye Ze-Silicon Ne-Aluminium Kakhonkolo Ofakwe umoya;

2. Usimende

Usimende Ungumthombo Oyinhloko Wamandla E-AAC Block, Ihlinzeka Ngezinto Eziyinhloko Ze-Calcareous Ze-AAC Block, Usimende Ofanele Ukukhiqizwa Kwe-AAC Block Kufanele Ukhethwe Ngokuyinhloko Ngokwemibandela Yohlobo Nebanga Losimende; Ekukhiqizeni, I-52.5 Ibanga Elivamile Portland Usimende Kufanele Ukhethwe Kuqala .Ngokujwayelekile, Ukuze Kwehliswe Izindleko Zokukhiqiza, Usimende we-Portland Ojwayelekile ongu-42.5 Ungasetshenziswa Futhi ;

3. Umcako

I-Lime Futhi Ingenye Yezinto Eziyinhloko Ezisetshenziswayo Zokukhiqiza Ama-AAC Blocks.Umsebenzi Wawo Oyinhloko Ukubambisana Nosimende Ukuhlinzeka Nge-Calcium Oxide Ephumelelayo, Ukuze Isebenzisane Ne-SIO2 Futhi I-Al203 Ezintweni Ze-Siliceous Ngaphansi Kwezimo Ze-Hydrothermal Ukukhiqiza I-Silicon Hydrate Calcium. I-Acid.Ngakho-ke, Umcako Ungomunye Wemithombo Eyinhloko Yamandla Ye-AAC Block.Okuqukethwe Kwe-Calcium Oxide Okusebenzayo Kwe-lime Okusetshenziselwa Ukukhiqiza I-AAC Block Kufanele Kube Ngaphezu Kwama-65%, Ngokungcono Kuphakame Kunama-80%.

4. Gypsum

I-Gypsum Ingumlawuli Wenqubo Ye-Air Evolution Ekukhiqizeni I-AAC Block.Umphumela Olawulayo We-Gypsum Ubonakala Ngokuyinhloko Ekubambezelekeni Kokugaya Kwe-Quicklime Kanye Nesivinini Sokuqina Kwe-Slurry.Ingxenye Yekhemikhali Eyinhloko YeGypsum I-CASO4;Kunezinhlobo Ezintathu Zegypsum Ku- Imakethe;I-Raw Gypsum, i-Anhydrite kanye nePlaster YaseParis.Ngaphezu kwalokho, I-Waste Gypsum Iphinde Ikhiqizwe Enqubweni Yokukhiqiza Amakhemikhali. Njenge-Phosphogypsum Evela Ekukhiqizeni Umanyolo We-Phosphate, I-Fluorogypsum Evela Ekukhiqizeni Amakhemikhali E-Fluorine, Ne-Gypsum Evela Ekukhiqizeni I-Titanium I-Dioxide.Le Gypsum Izindleko Eziphansi Futhi Ingashintsha I-Gypsum Yemvelo Futhi Yehlise Izindleko Zokukhiqiza;

5. Umenzeli Okhiqiza Umoya

I-AAC Block Kumelwe Ibe Ne-ejenti Ekhiqiza Umoya Ukuze Udale Ama-Pores Ku-Block Ukwenza Isakhiwo Esinezimbotshana Ezingasindi;

6. I-Foam Stabilizer

Ngemva Kwegesi Ye-ejenti Ekhiqiza Umoya, Ngenxa Yodonga Lwefomu Elincane, Kulula Ukuhlephula Nokucekela Igwebu Ngaphansi Kokuphazamiseka Kwezimo Ezihlukahlukene, Okuthinta Ikhwalithi Yokhonkolo. Ngakho-ke, Kuyadingeka Ukwengeza Isiqinisi Segwebu Ku I-slurry.

Inqubo Yokukhiqiza

1) :Isitoreji Nokuhlinzekwa Kwezinto Ezingavuthiwe ze-AAC Block

Izinto Ezingavuthiwe Zithuthwa Ziyiswe Embonini Ngezimoto, Futhi Impukane(Isihlabathi, Impushana Yetshe) Igxiliswa Egcekeni Lezinto Ezingavuthiwe, Futhi Uma Isetshenziswa, Idluliselwa Ku-Hopper. Usimende Ogcwele Isikhwama Noma Usimende Oyinqwaba Ugcinwa Esitolo Sosimende. Iyasetshenziswa, Iyalayishwa Futhi Ithuthwa Ifakwe Ku-Hopper.Chemicals,Aluminium Powder Etc Ibekwe Esitolo Sekhemikhali kanye Nesitoreji Se-Aluminium Powder,Ngokulandelana,Futhi Idlulisele Kuworkshop Yokukhiqiza Lapho Isetshenziswa.

2) rocessing Of Raw Materials For AAC Blocks

I-Fly Ash(Noma Isihlabathi, I-Stone Powder) Ithunyelwa Emshinini Webhola Nge-Electromagnetic Vibrating Feeder kanye Ne-Belt Conveyor, Futhi I-Ground Fly Ash (Noma Isihlabathi, Impushana Yetshe) Ithunyelwa Ethangini Le-Slurry Ukuze Ligcinwe Yi-Fly Ash Pump.

I-Lime Ithunyelwa Ku-Jaw Crusher Nge-Electromagnetic Vibrating Feeder Kanye Nebhande Lokuthutha Ukuze Lichotshozwe.I-Lime Echotshoziwe Idluliselwa Ethangini Le-Lime Storage Nge-Elevator Yebhakede, Bese Ithunyelwa Embonini Yebhola Nge-Screw Conveyor.I-Screw Conveyor Futhi I-Elevator Yebhakede Ifakwa Ethangini Lokuxubha Impushana.Ngemva kokuthi Amakhemikhali Ekalwa Ngokuzenzela Ngengxenye Ethize, Isixazululo Sokugxiliswa Okuthile Senziwe Bese Sithunyelwa Ethangini Lokugcina Ukuze Ligcinwe.

I-Aluminium Powder Ithuthwa Isuka Ku-Aluminium Powder Warehouse Iyiswe Endaweni Yokusebenzela Yokukhiqiza, Futhi Iphakanyiselwa Esitezi Sesibili Sesakhiwo Esihlanganisayo Esine-Electric Hoist. Thela Ku-Mixer Ukuze Wengeze Amanzi Ngobuningi, Bese Uyixuba Ekumisweni Kwempushana ye-Aluminium.

3): Ukuxuba Okuludaka, Nokuthululwa Kwezibhulokhi ze-AAC;

I-Lime Nosimende Kuthunyelwa Ngokulandelana Esikalini Sokukala Okuzenzakalelayo Ngesithunywa Esikuluwela Ngaphansi Kwethangi Lokuxubha Lempushana Ukuze Kukale Isilinganiso Esikhulayo. Kukhona Isidlulisi Sesikulufu Ngaphansi Kwesikali Sokwengeza Izinto Ngokulinganayo Ku-Mixer Ethelayo.

Umlotha Wokundiza(Noma Isihlabathi,Impushana Yetshe) Kanye Nemfucumfucu Eludaka Kufakwa Kusilinda Wokulinganisa Ukuze Ikalwe.Ngemva Kokulinganiswa Kwezinto Ezihlukahlukene,Isikhunta Sesisendaweni, Futhi Udaka Lunganyakaziswa.I-slurry Kufanele Ihlangabezane Nezimfuneko Zenqubo(Cishe 45) ℃) Ngaphambi Kokuthela.Uma Izinga Lokushisa Lingenele, Ukushisisa kwe-Autoclave Kungenziwa Ku-Slurry Metering Tank, Futhi I-Aluminium Powder Suspension Ingengezwa 0.5-1 Iminithi Ngaphambi Kokuthelwa Izinto;

4): I-AAC Block Pre-Curing And Cutting

Ngemva Kokuthela, Ibhokisi Lesikhunta Liphonswa Egunjini Lokuphulukisa Lokuqala Ngeketanga Lokuthutha Ukuze Lifake Igesi kanye Nesilungiselelo Sokuqala.Izinga Lokushisa Legumbi Lingama-50~70℃, Futhi Isikhathi Sokuqala Sokuphulukisa Amahora angu-1.5-2(Ngokuvumelana Nezimo Zendawo Ezivumayo,Lokhu Inqubo Ingaqedwa).Sebenzisa I-Negative Pressure Hoist Ukuze Uphakamise Uhlaka Lwesikhunta Nomzimba Webhulokhi Emanzi Etafuleni Lokusikwa Lapho I-Autoclave Plate Ibekwe Kusengaphambili.Khipha Uhlaka Lwesikhunta.Umshini Wokusika Unqamule ,Usika Longitudinally,And Mills The Wet Block.I-Mold Frame Iphakanyiselwa Emuva Elolini Lesikhunta Ukuze Ihlanzeke Futhi I-Degreasing, Bese Iphakanyiselwa Elolini Lesikhunta Ukuze Kuqhutshwe Okulandelayo.Umzimba We-Cut Block kanye Neplate Eliphansi Le-Autoclave Kuphakanyiswe Ku-Autoclave Trolley NgoCrane Futhi Kubekwe Izitezi Ezimbili.Kukhona Izisekelo Ezine Phakathi Kwezitezi, Futhi Inqola Yenqola Eningi Ye-Autoclave Ihlanganiswe Ndawonye.

Izinto Ezilahlwayo Ezisemaphethelweni Namakhoneni Omzimba Webhulokhi Emanzi Ekhiqizwa Ngesikhathi Ukusika Ithunyelwa Ku-Waste Slurry Agitator Eduze Komshini Wokusika Nge-Screw Conveyor, Futhi Amanzi Ayangezwa Ukwenza I-Waste Slurry Ukuze Isetshenziswe Ekuxubeni.

5) :Autoclaved AAC Block And Finished Product.

Ngemva kokuba Umzimba Uhlanganiswe Emgqeni Wokupaka Phambi Kwe-Autoclave, Vula Umnyango We-Autoclave Ophuma Ku-Autoclave, Qala Ukhiphe I-Autoclave Trolley Eqediwe Ku-Autoclave Nge-Hoist, Bese Udonsa I-Autoclave Trolley Ukuze I-Autoclave. Ku-Autoclave Nge-Hoist I-Autoclave Iyanakekelwa.Imikhiqizo Eqediwe Ku-Autoclave Trolley Iphakanyiselwa Esitolo Sempahla Eqediwe Nge-Bridge Crane, Bese Ithuthwa Iyiswa Egcekeni Lemikhiqizo Eqediwe Ngeloli Le-Forklift.I-Empty Autoclave Trolley Kanye Naphansi Ipuleti Lokugijima Kwe-Autoclave Liphakanyiswa Libuyele Emugqeni Wokubuyisela Inqola, Futhi Isitaki Sidonswa Emuva Nge-Hoist Ngemva Kokuhlanza.Iya Emjikelezweni Olandelayo.

I-Production Equipment Show

1): Ukugaya Okubalulekile Nokwenza Isigaba Se-Slurry

Inqubo Yendabuko Yokulawulwa Kwe-Slurry Density Control Ayiqini .Ukuminyana Kweprothoplasm Kuvamise Ukukala Okungenziwanga .Iphutha Lilikhulu .Ukuminyana Kokujikeleza Kwe-Plasma Basic Kusetshenziselwa Ukulawula Ngokusekelwe Kokuhlangenwe nakho .Ngakho Ekukhiqizeni Imikhiqizo Yevolumu Ephansi Yekhwalithi Ephansi .Isilinganiso Esifanelekile Nekhwalithi Yomkhiqizo Akulungile .Ukuminyana Kwe-Amulite Esebenzisa Indlela Yakamuva Yokulinganisa Iphayiphi Inezinzuzo Ezilandelayo1.I-Slurry Isakazwa Phakathi Kwethangi Ne-Densimeter, Idatha Ye-Slurry Density Ikalwa Ngepayipi Lokuminyana Ku-Real Lime kanye Nempendulo Egunjini Lokulawula Elimaphakathi .Ukuze Kulungiswe Isilinganiso Samanzi Sokudonsa Kwebhola Nokugcwalisa. Of The Slurry Tank .Inhloso Yokulungiswa Okuqhubekayo Kokuminyana Kwesikhathi Sangempela Ifinyelelwe:2.Ipayipi Lokuminyana Lizokala Ukugxiliswa Kwakho Konke Okuludaka .Linganisa Ukunemba Ngaphandle Kwephutha .Bese Usula Ipayipi Lonke Ngemva Kokushintsha Ukuze Uqinisekise Ukunemba Kwesilinganiso Esilandelayo.
Umshini Wokwenza Umlotha We-Fly	I-Slurry Storage Mixer	Isikali Esibalulekile		Ukuthulula Uhlelo
2):I-Turnover And Cutting Section
Izici Eziyinhloko Zomshini Wokusika we-AmuliteI-1): Yakhiwe Kalula, Ilula Ukufaka Futhi Ukugcina;2) :Iqiniswe Phansi, Iqhutshwa I-Planet-Gear Reducer, Ngenkathi Isika I-Vertical Cutting, Umshini Wokusika Wenza I-Eccentric And Swinging Cutting Okwandisa Ukusika Ukusebenza.Kukwenza Kube Lula Kakhudlwana Ukushintsha Usayizi Wokusika. 3) :Ukuthola Ubuchwepheshe BaseJalimane, I-Aspirator Ye-Vacuum Engeziwe, Lo mshini Wokusika Ungasusa Izinto Ezingcolile Ngenhla Kalula Ngaphandle Kokubhubhisa Noma iyiphi Ingxenye Yezithiyo Eziqediwe Futhi Uqinisekisa Imikhiqizo Yokudlula Isilinganiso; 4) :Ngokusika I-6-Side Yebhulokhi Yonke, Izinga Lokudlula Lomkhiqizo Liyanda Ngoba Ikhwalithi Yemikhiqizo Eqediwe Ngeke Iphinde Ithinteke Ngokushintshwa Kwesikhunta. 5) :Ukuqina Okuphezulu Komphezulu Wamabhulokhi Aqediwe Kuyathandeka Emsebenzini Wokwakha Nokwakha. 7
I-Hydraulic Frequency Convert Turnover Crane			Umshini Wokusika Ovundlile
I-1) :I-Hydraulic Frequency Convert Turnover Crane Iphendulela I-Mold Box Nge-Block In 90 Degree Turnover,Yibeke Ku-Frequency Convert Block Dragging Trolley Futhi I-Process Demold Works;2) :Imvamisa Ukuguqula I-Block Ehudula Inqola Ihudula Ibhulokhi Emshinini Wokusika Ukuze Usikwe.I-Turnover Crane Ihlela Kabusha,Ihlanza Futhi Ipholisha Ibhokisi Lesikhunta Namaphalethi Ukuzilungiselela Ukuze Zisetshenziswe Kabusha.			I-turnover Crane Iphendula I-Mold 90 Degree, I-Demold Futhi Ibeka Ibhulokhi Yonke Neplate Elingezansi Ku-Trolley Edonsayo Yebhulokhi.I-Block Dragging Trolley Izothatha Ibhulokhi Yonke Iyifake Emshinini Wokusika, Bese Iqedela Ukusika Okuvundlile, Ukuhluba Ibhulokhi Yonke Ngezinhlangothi Ezimbili, Futhi Ukuhlukanisa Izinto Ezimoshiwe.

3):I-Turnover Crane Ukuze Ususe I-Fast Waste Material
					Le divayisi Izakhelwe Iqembu Le-Amulite Ukusiza Amakhasimende Ethu Ukuxazulula Ngokuphelele Inkinga Yemfucuza Yezinto Eziphansi.Le divayisi Ihlanganisa I-Turnover Platform Kanye Ne-Crane, Ingasusa Izinto Ezingcolile Eziphezulu Naphansi.Le Crane Futhi Ingaba Njenge-Semi-Product Transport Crane.
I-Crane Yezokuthutha Ngaphambi kwe-Autoclave			I-Base Plate					I-Autoclave Trolley
Ngemva kokusika, I-Transport Crane Carry Block To Autoclave Trolley Ukuze Ufake I-Autoclave.Le Divaysi Inesakhiwo Esilula, Ukusebenza Okuzinzile, Ikhwalithi Enhle Futhi Kulula Ukuyigcina.				I-Base Plate Eklanywe Iqembu Le-Amulite Futhi Ingaba I-Side Plate, asikho isidingo sokushintsha kuze kube yilapho iphuma ku-Autoclave.					Ihlanganiswe Ngensimbi Yephrofayili Yekhwalithi Enhle Futhi Inesakhiwo Esilula .Ibambekile Nokuhlanekezeka Ngeke Kwenzeke Emazingeni Okushisa Aphezulu Kanye Nokucindezela Okuphezulu Kwe-Autocalve Ukuphulukisa Imvelo E-Autocalve.I-Crane Ifaka Ibhulokhi Elimanzi Ku-Autocalve Curing Trolley Naku-Autoclave Ukuze I-Autoclave Ilondolozwe Kuze Kukhishwe Amabhulokhi Aphelile;
4):Izisetshenziswa Zokuphatha Zomkhiqizo Eziqediwe
					Imvamisa I-Autoclaved Blocks And Plates Izoba Nokunamathela Kwesinye isikhathi.Umshini Ohlukanisayo Wokuqedela Ukuhlukanisa Amabhulokhi Okunamathela Ngaphandle Kwanoma Ikuphi Ukulimala Kumabhulokhi,Ohlanganisa Umsebenzi Womshini Ohlukanisayo Wendabuko Kanye Nenkampani Yenethiwekhi Yomkhiqizo Ophelile.Isandla Esihlukanisa Ngasinye Silawulwa Ngokuzimela, Ixazulule Inkinga Yokuhlukanisa Amabhulokhi Namaphaneli Esibunjeni Esifanayo; Izinto Ezisetshenziswayo Zibona Ukucutshungulwa Okuphumelelayo Nokumnene, Ukwehlisa Izindleko Zizonke Nokuqinisekisa Izinga Lekhwalithi Ngasikhathi sinye.
I-Devey And Package Line
Lo mugqa Wesistimu Uhlanganisa Ulayini Wokudlulisa Nokupakisha Wamaphalethi Ezinkuni Oklanyelwe Ngokuyinhloko Ama-AAC Blocks Aphelile.Imikhiqizo Yesikhunta Yonke Izohanjiswa Kuphalethi Yokhuni Ngesikhathi esisodwa Ngokusebenzisa Idivaysi Yokubamba Ngemikhiqizo Eqediwe Ukuze Udlulise Ukusabalalisa Nokupakishwa Lo mugqa.Lo mshini Unezici Ezinjengalezi Njengokusabalalisa Okuzenzakalelayo Ngokulawulwa Kwekhompyutha, Ukuma Okunembile Ngesikhathi Sokudlulisa Nokuhlukaniswa Okuzenzakalelayo Kwephalethi Yokhuni Elayishiwe Okuyilapho Ilungele Ukupakishwa Nokuthunyelwa.
5):Umbukiso Wemishini Ongeziwe
I-Finished Products Clamp					I-Rotary Clamp
I-Crane Ekhethekile Yamaphaneli		Umshini Wokuxhuma					Vula Slot Machine
I-Ball Mill	I-Jaw Crusher					I-Autoclave				Ibhoyili